Sheet metal

Custom electrical enclosures

Sierxi builds custom sheet metal electrical enclosures, control boxes and automation-equipment housings in Suzhou. Panels are laser cut, CNC bent and welded in-house, then powder coated by a finishing partner. We build from one prototype to production runs, up to 3000 mm tall and 1500 mm wide.

Powder-coated sheet metal electrical enclosures

Capabilities at a glance

ProductsControl boxes, electrical cabinets, machine housings
MaterialsCold-rolled steel, galvanized steel, stainless, aluminium
SizeUp to 3000 × 1500 mm
FinishPowder coat or paint (partner), brushed stainless
QuantityPrototype to production

Typical enclosure work

  • Control boxes and junction boxes with cut-outs for glands, displays and switches
  • Floor-standing electrical cabinets with doors, mounting plates and cable entries
  • Housings for automation and inspection equipment
  • Welded frames with bolted skin panels
Sheet metal housing for automation equipment

Which material for an electrical enclosure?

Typical choices; the final material follows your environment and specification.
MaterialTypical environmentFinish
SPCC cold-rolled steelIndoor control rooms and machinesPowder coat or paint (partner)
SGCC galvanized steelInternal mounting plates, framesBare or coated
SUS304 stainless steelOutdoor, food and wash-down areasBrushed or bare
A5052 aluminiumWeight-sensitive housingsCoated or anodised (partner)

Design details that affect sealing and IP rating

An enclosure’s IP rating comes from its design — seams, door returns, gasket compression and cable entries — and is confirmed by testing the finished assembly. We build to the sealing design on your drawing; IP testing of the complete enclosure is done by you or your test lab.

  • Corners: continuous welded and ground corners seal better than lapped or bolted corners
  • Door returns: a folded double return gives the gasket a flat, stiff landing surface
  • Gaskets: specify gasket type, section and compression; foamed-in-place or adhesive-backed are common
  • Cable entry: gland plates or knockouts placed on the bottom face reduce water ingress
  • Large flat panels: add stiffening ribs or welded stiffeners to stop doors and roofs from oil-canning

Welded or bolted enclosure construction?

Laser welding is used where seams are visible or panels are thin, because it distorts the sheet less than conventional welding and reduces grinding before coating.

Welded bodyBolted frame + panels
SealingEasier — continuous seamsRelies on gaskets at every joint
StiffnessHighDepends on frame design
ShippingShips as one volumeCan ship flat-packed and assemble on site
ChangesHarder to modify after weldingPanels can be replaced individually
Typical useWall-mount boxes, small cabinetsLarge cabinets and machine housings

Earthing points and coating masks

Powder coat insulates, so earth studs, bonding points and door-to-body earth connections must be masked before coating or fitted with serrated washers. Mark the masked areas on the drawing. Studs and self-clinching nuts are fitted in-house before parts go out to the coating partner.

Typical powder coat thickness is in the range of about 60–120 µm; state your requirement, colour and texture on the drawing and we pass it to the finishing partner.

Mounting plates, doors and hardware

Mounting plates are usually galvanized steel so components can be earthed directly. Doors are hung on the hinges and locks you specify, or equivalents you approve. Tell us the hardware list with the RFQ; we fit and check it before shipping.

CNC press brake forming enclosure panels

How enclosures are inspected

We work under an ISO 9001:2015 quality system. Each first article is checked against the drawing for overall size, cut-out positions, door fit and hardware. Threads in nuts and studs are checked with JIS 6H thread gauges. Production lots are inspected by AQL sampling, and every coated part is inspected when it returns from the finishing partner: coating coverage and finish against the agreed standard, coating thickness, and adhesion by cross-hatch test. A dimensional report can ship with each lot.

Import classification

How an enclosure is classified on import — for example HS 7326 (other articles of steel) or 8538 (parts for electrical switchgear) — changes the duty and, in the EU, whether CBAM reporting applies. Classification is the importer’s decision; we supply drawings and material data to support it. See our guide to HS codes for enclosures.

What to send with an enclosure RFQ

  • 3D model and 2D drawings of the enclosure and its parts
  • Material and thickness for body, doors and mounting plate
  • Coating type, colour, texture and masked areas
  • Hardware: hinges, locks, gaskets, earth studs, cable glands
  • Sealing requirement and the IP rating you are designing to
  • Quantities, and the destination country for packing and freight

Frequently asked questions

Can you build an IP65 enclosure?

We build to your sealing design — welded corners, door returns, gaskets and cable entries. The IP rating of the finished enclosure is confirmed by testing on your side or at your test lab.

Do you powder coat in-house?

No. Powder coating and painting are done by qualified finishing partners. Cutting, bending, welding, hardware fitting and assembly are in-house.

Can you build a single prototype enclosure?

Yes. No hard tooling is needed, so we quote from one unit. Sample cost and lead time are confirmed per project in the quote.

What is the largest enclosure you make?

Up to 3000 mm tall and 1500 mm wide.

Do you supply the electrical components?

No. We supply the sheet metal enclosure and the mechanical hardware you specify; wiring and electrical components stay with you.

How are enclosures packed for export?

Packing is chosen to protect coated surfaces and is quoted per destination together with freight.

Send your drawing. Get a quote in 1 business day.

Annual volume and your tightest tolerance help us quote tooling and unit price accurately the first time.